24 cavity fork injection mold
24 cavity fork injection mold - Yige Mold Professional Manufacturing
Product Overview
24 cavity fork injection mold professionally designed and manufactured by Yige Mold adopts high-efficiency multi-cavity hot runner technology, producing 24 forks per injection cycle. Optimized for mass production, it helps customers achieve cost reduction and efficiency improvement, making it an ideal choice for disposable tableware manufacturers worldwide.
Core Specifications
|
Parameter |
Specification |
|---|---|
|
Mold Type |
Hot Runner Injection Mold (Yige Patent Design) |
|
Cavity Quantity |
24 cavities (1×24) |
|
Mold Material |
Yige Standard: Core made of pre-hardened mold steel P20/718H |
|
Cycle Time |
8-12 seconds/mold (optimized design) |
|
Daily Output |
70,000-80,000 pieces (24-hour continuous production) |
|
Mold Life |
Over 1.5 million cycles (Yige quality assurance standard) |
|
Suitable Injection Machine |
180-250 tons |
|
Yige Delivery Time |
25-35 days |
Yige Mold Technical Advantages
1. High-Efficiency Hot Runner System
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Utilizes Yige-optimized valve-gate hot runner layout
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Melt filling balance deviation <5%
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Runner waste reduced by over 60%
2. Intelligent Cooling Design
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Yige exclusive spiral cooling channel design
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Cooling efficiency improved by 30%
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Cycle time shortened by 15%
3. Precision Ejection Mechanism
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Combined ejector pin and stripper plate ejection system
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Smooth demolding without deformation
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Maintenance interval extended to 100,000 cycles
4. Exhaust Optimization Solution
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Multi-stage exhaust structure prevents gas traps and burn marks
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Defect rate stabilized at over 99.5%
Yige Exclusive Value
Production Efficiency Multiplier: Compared to traditional 8-cavity molds, Yige's 24-cavity design increases production capacity by 300% and reduces per-unit cost by 40%.
Quality Assurance System: Yige implements full-process quality control with 28 inspection steps from design to delivery, ensuring mold stability.
Rapid Response Service: Yige provides 24-hour technical support, 48-hour spare parts supply, and 72-hour on-site service response.
Energy-Saving & Eco-Friendly Design: The hot runner system combined with Yige's energy-saving solution reduces energy consumption by 25% compared to cold runner molds.
Applicable Materials & Product Standards
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Recommended Materials: Food-grade PP, PS (compliant with FDA/EU food contact standards)
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Product Standards: Compliant with GB 18006.1-2007, EU EN 13432, and other international standards
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Mold Certification: Yige provides complete documentation including material reports, heat treatment reports, and trial run reports
Yige Service Commitment
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Design Support: Free DFM analysis to optimize product structure
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Trial Run Assurance: Minimum 3 trial runs completed at Yige factory to ensure smooth mass production
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Training Services: Comprehensive training on operation, maintenance, and troubleshooting
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Warranty Period: 18-month quality warranty with lifetime maintenance support
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Upgrade Service: Optional future upgrades to 32-cavity or 48-cavity designs
Cooperation Process
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Requirement Communication → 2. Yige Solution Design → 3. 3D Review Confirmation → 4. Mold Manufacturing → 5. Factory Trial Run → 6. Mass Production → 7. After-Sales Support
