Heavy-Duty Plastic Grating Floor Mold | Yige Precision Mold Solutions

I. Professional Positioning and Technical Advantages

The heavy-duty plastic grating floor mold is a precision injection molding system specifically designed for the industrial production of high-strength grid flooring. Leveraging 12 years of professional expertise, Yige Molds employs modular hot runner technology and a multi-layer cooling structure design, enabling the production of 4–8 standard grating floor panels per mold cycle (specifications ranging from 400×400mm to 1200×1200mm), with a daily production capacity of 300–800 square meters.

II. Core Technical Features

1. Reinforced Rib Three-Dimensional Molding Technology

   The mold incorporates a dynamically balanced runner system, ensuring uniform density in each reinforced rib through 16–32-point synchronized injection. The proprietary stepped cooling solution allows 5mm-thick reinforced ribs to solidify within 90 seconds, achieving a compressive strength of 8–12 tons/m².

2. Precision Anti-Slip Texture Replication System

   Utilizing German precision etching technology, the mold surface is treated to form three-dimensional anti-slip textures with a depth of 0.3–0.8mm. Through a zonal temperature control system with a variance of ±1.5°C, texture clarity deviation is maintained at ≤0.05mm per production batch.

3. Rapid Drainage Structure Molding Solution

   The mold is equipped with a rotatable core-pulling mechanism, enabling one-step molding of 25°–45° inclined drainage channels. A specially designed ejection system ensures the complete demolding of hollow structures, improving drainage efficiency by 40% compared to traditional molds.

III. Manufacturing Process Standards

• Material System: Uses pre-hardened 718H mold steel (HRC 36–38) combined with carbide inserts

• Machining Precision: Five-axis machining centers ensure grid positioning accuracy of ±0.02mm

• Surface Treatment: PVD coating technology extends mold lifespan beyond 800,000 cycles

• Temperature Control System: 48-circuit intelligent temperature control reduces molding cycle time by 25%

IV. Customized Solutions for Application Scenarios

1. Industrial Warehousing Scenarios

   • Load-Bearing Mold Design: Reinforced rib density increased to 35–40 ribs/m²

   • Anti-Static Configuration: Built-in copper mesh embedded molding structure

2. Car Wash Facility Series

   • Rapid Drainage Design: Optimized tilt angle of 30°

   • Corrosion Resistance Upgrade: Added acid and alkali-resistant coating modules

3. Special Vehicle Passageways

   • Ultra-High Load-Bearing Structure: Single-point load-bearing capacity designed for 15 tons

   • Enhanced Anti-Slip Performance: Dual-texture composite anti-slip system

V. Quality Control System

1. Three-coordinate measurement ensures grid dimensional tolerance (±0.15mm)

2. Pressure testing simulates 8–10 years of usage wear

3. Anti-UV aging test report provided for each batch

4. Complies with ISO 9001:2015 quality management system certification

VI. Service Support System

• Trial Mold Guarantee: 30-day free trial molding period

• Rapid Response: 24-hour technical support team

• Upgrade Services: Annual performance optimization inspection for molds

• Spare Parts Supply: Commonly used spare parts delivered within 48 hours

Yige Molds provides global customers with end-to-end services, from mold design and trial verification to mass production support. Our engineering team can deliver customized mold solutions within 14 working days based on specific customer requirements. Visit our official website for online consultations to obtain exclusive design solutions and the latest technical white papers.