Commercial Size Garbage Bin Mold
Commercial Size Garbage Bin Mold - Yige Precision Molding Technology Solutions
I. Core Technical Features
Commercial size garbage bin molds are critical equipment in the production of large-capacity waste containers for industrial, commercial, and municipal applications. Yige Molds possesses the following core technical features in commercial garbage bin mold manufacturing:
1. High-Precision Molding Capability
Utilizing five-axis machining centers for precision processing, cavity accuracy is controlled within ±0.02mm, ensuring products are free of burrs and sharp edges, meeting industrial safety standards. Through high-speed milling and EDM processes, high-precision cavity forming is achieved, with wire-cutting machining accuracy reaching ±0.005mm.
2. Safe and Environmentally Friendly Material Selection
Mold materials prioritize food-grade 718H pre-hardened steel and S136 stainless steel, ensuring products are non-toxic and odorless, compliant with food contact material standards. Surface treatment processes achieve cavity roughness of Ra≤0.08μm, enhancing product surface finish.
3. Precise Thermal Management System
Molds are equipped with zoned temperature control and efficient cooling systems, maintaining cavity temperature differences within ≤±2°C, ensuring molding efficiency and product quality. The cooling system adopts conformal design with water channel spacing controlled at 20-30mm, improving cooling efficiency by 30%.
II. Key Design and Processing Technologies
1. Scientific Material Compatibility
Based on product requirements, high-quality mold steels such as P20, 718H, and 2738 are selected, with hardness controlled between HRC33-62 to balance wear resistance and machinability. The material system uses pre-hardened 718H mold steel (HRC 36-38) paired with carbide inserts.
2. Structural System Optimization
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Multi-point synchronized ejection system with ejection pin density of at least 2 per 100cm²
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Optimized exhaust system design with vent hole dimensions set at 0.03-0.05mm
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Conformal cooling system design with water channel spacing controlled at 20-30mm
3. Precision Machining Process
Utilizing advanced processes such as high-speed milling and EDM, high-precision mold manufacturing is achieved. Surface polishing combined with nitriding processes reduces cavity roughness to Ra≤0.08μm, enhancing product surface finish. PVD coating technology extends mold lifespan beyond 800,000 cycles.
III. Application Scenario Customization Solutions
1. Standard Commercial Bin Mold
Produces standard rectangular or circular bins with capacities of 100-240 liters, suitable for commercial kitchens, restaurants, and office buildings. Daily production capacity reaches 300-500 pieces.
2. Industrial Waste Bin Mold
Designed for heavy-duty applications with capacities of 240-660 liters, featuring reinforced structures, wheel mounts, and lifting points. Single mold cycle produces 1-2 pieces, with daily capacity reaching 200-400 pieces.
3. Municipal Waste Container Mold
Produces large-capacity containers (660-1100 liters) for municipal waste collection, with integrated lid mechanisms, lifting bars, and weather-resistant designs. Daily production capacity reaches 100-200 pieces.
4. Smart Waste Bin Mold
Integrates IoT technology and sensor systems to achieve intelligent functions such as fill-level monitoring, automatic lid opening, and data collection. Supports multi-color designs and custom branding options.
IV. Yige Service Support
1. Technical Consultation Services
Provides professional technical consultation services, customizing mold solutions based on customer needs with a design cycle of 3-5 working days.
2. Mold Trial Guarantee Services
Offers a 30-day free trial period to ensure mold performance meets standards and products comply with customer requirements.
3. Rapid Response Mechanism
A 24-hour technical support team addresses various production issues, with common spare parts delivered within 48 hours to minimize downtime.
4. Spare Parts Supply System
Common spare parts delivered within 48 hours to minimize downtime, with comprehensive maintenance support and annual performance optimization.
V. Production Advantages
1. Efficiency Advantage
Through modular design and advanced processes, the molding cycle is shortened by 25%, with daily production capacity reaching 300-800 pieces, significantly improving production efficiency.
2. Quality Advantage
Mold lifespan exceeds 800,000 cycles, and product dimensional tolerances are controlled within ±0.1mm, ensuring stable batch-to-batch product quality.
3. Cost Advantage
Mass production reduces unit costs, and mold maintenance costs are lowered by 40%, with significant improvement in comprehensive cost-effectiveness.
4. Environmental Advantage
Supports up to 30% recycled material usage, and energy-saving injection molding solutions reduce energy consumption by 22%, meeting green manufacturing standards.
VI. Market Application Prospects
1. Sustained Growth in Market Size
The commercial garbage bin market continues to rise steadily, with China's commercial waste management sector driving sustained growth in mold demand. The market is expected to grow at a CAGR of 7.4% from 2025 to 2029.
2. Strong Export Demand
Overseas markets show increasing demand for high-quality commercial garbage bin molds, with China's exports growing from 6.242 billion in 2022, demonstrating strong international competitiveness.
3. Rising Technical Barriers
The industry is evolving toward higher technical barriers and customization levels, with composite function mold orders increasing from 18% in 2021 to 34% in 2023, indicating growing demand for advanced features.
VII. Reasons to Choose Yige
1. Professional Technical Expertise
Possesses an experienced design team with over ten years of mold manufacturing experience, capable of providing professional solutions to customers.
2. Comprehensive Production System
Established a complete production management system to ensure stable and reliable product quality, with strict quality control from material selection to final assembly.
3. High-Quality Service Support
Provides timely and professional pre-sales and after-sales services, addressing customer concerns with rapid response and technical support.
4. Reasonable Pricing System
Through optimized production and supply chain management, offers customers cost-effective products with competitive pricing and value-added services.
With years of technical accumulation and rich industry experience, Yige Molds has established a strong reputation in the commercial garbage bin mold manufacturing sector. The company will continue to dedicate itself to technological innovation and service optimization, providing customers with higher-quality products and services, and contributing to the development of the waste management industry.
