Injection Mold for Plastic Toolbox
Yige mold is a professional manufacturer of plastic tool box molds for injection molding. We focus on providing our customers with high-quality, durable and efficient mold solutions. Our molds are widely used in the production of various plastic tool boxes, such as industrial tool boxes, household tool boxes, and professional repair tool boxes, etc. With advanced mold design technology and precise manufacturing processes, we ensure that the produced tool boxes have excellent mechanical properties, attractive appearance and long service life.
Part Two: Core Product Advantages
Why choose our plastic toolbox injection mold?
Precise design and engineering optimization
Using the integrated CAD/CAM/CAE design, simulate the injection molding process and optimize the mold structure
The professional engineering team customized the design plan according to the functional requirements of the toolbox.
Fully consider the details such as the demolding angle, uniformity of wall thickness, and the layout of reinforcing ribs.
High-quality materials and durability
Select high-quality mold steels such as P20, 718, H13, and S136.
After precise heat treatment, the hardness and wear resistance of the molds are enhanced.
The mold can withstand over 500,000 injection cycles, ensuring long-term stable production.
Efficient production design
Optimized cooling system design, shortening the injection molding cycle
Quick mold change structure, reducing downtime
Automatic demolding device, enhancing production efficiency
Minimize waste in design and reduce production costs
Multifunctionality and Flexibility
Supports various toolbox structures: single layer, multi-layer, with wheels, with drawbars, etc.
Integrated components such as snap locks, hinges, and partition boards
Flexible cavity arrangement, meeting the needs of different production volumes
The easily modifiable modular design is suitable for product updates.
Part Three: Technical Parameters and Specifications
Injection Mold Technical Specifications
Mold type: Two-part mold, three-part mold, hot runner mold (optional)
Applicable injection molding machines: 80 - 2000 ton clamping force (customized according to the size of the tool box)
Number of cavities: 1 out of 1, 1 out of 2, 1 out of 4, etc. (Designed according to production requirements)
Mold size: Customized according to the size of the toolbox, ranging from 300x300mm to 1200x1200mm.
Applicable plastic materials: ABS, PP, PE, PC, PA, ASA and other engineering plastics
Mold surface treatment: Polishing, sanding, etching, chrome plating, etc. (optional)
Manufacturing tolerance: ±0.02mm to ±0.05mm (precision grade)
Cooling system: Optimally designed conformal cooling water channels
Guiding system: Precision guide pins and guide sleeves ensure the accuracy of mold closure.
Ejection system: Pneumatic/hydraulic/mechanical ejection device
Part Four: Application Domains
Application scope of plastic toolbox molds
Industrial manufacturing sector
Factory production line tool storage box
Mechanical equipment maintenance toolbox
Electronic equipment assembly toolkit
Professional Services Field
Automobile repair toolbox
Specialized electrical tool box
Pipesman's repair toolbox
HVAC Service Technical Toolkit
Family and personal use
Household Daily Repair Tool Box
DIY Handmade Craft Kit
Gardening tool storage box
Special application fields
Outdoor sports equipment box
Photographic equipment protection case
Medical equipment storage box
Military equipment toolbox
Part Five: Mold Manufacturing Process
H2 title: Our Mold Manufacturing Process Flow
Demand Analysis and Plan Development
Understand in detail the customer's requirements regarding the functions, size and production capacity of the toolbox.
Analyze the usage environment and performance requirements
Provide the preliminary design plan and quotation
3D Design and Simulation Analysis
Carry out 3D modeling using software such as UG, Pro/E, and SolidWorks
Moldflow analysis is used to optimize the gating system and cooling system.
Structural strength analysis and demolding simulation
Precision processing and manufacturing
CNC numerical control milling machine processes the frame and cavity.
Electrical Discharge Machining (EDM) for Precise Forming
Laser cutting for processing precise components
Deep hole drilling coolant channel
Mold assembly and debugging
Precise measurement and quality control
Assembly and fitting of mold components
Prototype testing and parameter optimization
Sample inspection and customer confirmation
Final Delivery and Technical Support
Provide complete mold drawings and technical documents
Operation and Maintenance Training
After-sales technical support and services
Part VI: Quality Assurance System
H2 title: Quality Control System and Standards
ISO 9001 Quality Management System Certification
Inspection of raw materials upon entry to the factory to ensure the quality of the mold steel.
Full inspection during the processing stage, with 100% measurement of key dimensions
Three-coordinate measuring instrument (CMM) precision inspection
Comprehensive performance test of the prototype sample
Verification of mold lifespan and stability
Comprehensive documentation and traceability system
Part Seven: Frequently Asked Questions
H2 title: Common Questions about Plastic Tool Box Molds
Q1: How long does it take to produce a plastic toolbox injection mold?
A1: The production cycle depends on the complexity of the mold and is usually 4 to 8 weeks. Simple molds take about 4 to 5 weeks, while complex molds may take 6 to 8 weeks.
Q2: What is the typical lifespan of the molds?
A2: Our molds are made of high-quality materials and are precisely manufactured. With normal maintenance, their service life can exceed 500,000 injections. The exact lifespan depends on the plastic material, production conditions, and operation maintenance.
Q3: What is the maximum size of the toolbox that can be produced?
A3: We can produce various sizes ranging from small portable toolboxes (20-30 centimeters) to large industrial toolboxes (over 1 meter). The maximum size depends on the capacity of the injection molding machine.
Q4: Does the system support modification and upgrade of molds?
A4: Yes, we offer mold modification and repair services. The modular design makes mold upgrades more convenient and cost-effective.
Q5: What is the minimum order quantity?
A5: The molds are custom-made products and generally have no minimum order quantity limit. However, for injection molding production, we will recommend an economic production batch based on the cost of the molds.
Part Two: Core Product Advantages
Why choose our plastic toolbox injection mold?
Precise design and engineering optimization
Using the integrated CAD/CAM/CAE design, simulate the injection molding process and optimize the mold structure
The professional engineering team customized the design plan according to the functional requirements of the toolbox.
Fully consider the details such as the demolding angle, uniformity of wall thickness, and the layout of reinforcing ribs.
High-quality materials and durability
Select high-quality mold steels such as P20, 718, H13, and S136.
After precise heat treatment, the hardness and wear resistance of the molds are enhanced.
The mold can withstand over 500,000 injection cycles, ensuring long-term stable production.
Efficient production design
Optimized cooling system design, shortening the injection molding cycle
Quick mold change structure, reducing downtime
Automatic demolding device, enhancing production efficiency
Minimize waste in design and reduce production costs
Multifunctionality and Flexibility
Supports various toolbox structures: single layer, multi-layer, with wheels, with drawbars, etc.
Integrated components such as snap locks, hinges, and partition boards
Flexible cavity arrangement, meeting the needs of different production volumes
The easily modifiable modular design is suitable for product updates.
Part Three: Technical Parameters and Specifications
Injection Mold Technical Specifications
Mold type: Two-part mold, three-part mold, hot runner mold (optional)
Applicable injection molding machines: 80 - 2000 ton clamping force (customized according to the size of the tool box)
Number of cavities: 1 out of 1, 1 out of 2, 1 out of 4, etc. (Designed according to production requirements)
Mold size: Customized according to the size of the toolbox, ranging from 300x300mm to 1200x1200mm.
Applicable plastic materials: ABS, PP, PE, PC, PA, ASA and other engineering plastics
Mold surface treatment: Polishing, sanding, etching, chrome plating, etc. (optional)
Manufacturing tolerance: ±0.02mm to ±0.05mm (precision grade)
Cooling system: Optimally designed conformal cooling water channels
Guiding system: Precision guide pins and guide sleeves ensure the accuracy of mold closure.
Ejection system: Pneumatic/hydraulic/mechanical ejection device
Part Four: Application Domains
Application scope of plastic toolbox molds
Industrial manufacturing sector
Factory production line tool storage box
Mechanical equipment maintenance toolbox
Electronic equipment assembly toolkit
Professional Services Field
Automobile repair toolbox
Specialized electrical tool box
Pipesman's repair toolbox
HVAC Service Technical Toolkit
Family and personal use
Household Daily Repair Tool Box
DIY Handmade Craft Kit
Gardening tool storage box
Special application fields
Outdoor sports equipment box
Photographic equipment protection case
Medical equipment storage box
Military equipment toolbox
Part Five: Mold Manufacturing Process
H2 title: Our Mold Manufacturing Process Flow
Demand Analysis and Plan Development
Understand in detail the customer's requirements regarding the functions, size and production capacity of the toolbox.
Analyze the usage environment and performance requirements
Provide the preliminary design plan and quotation
3D Design and Simulation Analysis
Carry out 3D modeling using software such as UG, Pro/E, and SolidWorks
Moldflow analysis is used to optimize the gating system and cooling system.
Structural strength analysis and demolding simulation
Precision processing and manufacturing
CNC numerical control milling machine processes the frame and cavity.
Electrical Discharge Machining (EDM) for Precise Forming
Laser cutting for processing precise components
Deep hole drilling coolant channel
Mold assembly and debugging
Precise measurement and quality control
Assembly and fitting of mold components
Prototype testing and parameter optimization
Sample inspection and customer confirmation
Final Delivery and Technical Support
Provide complete mold drawings and technical documents
Operation and Maintenance Training
After-sales technical support and services
Part VI: Quality Assurance System
H2 title: Quality Control System and Standards
ISO 9001 Quality Management System Certification
Inspection of raw materials upon entry to the factory to ensure the quality of the mold steel.
Full inspection during the processing stage, with 100% measurement of key dimensions
Three-coordinate measuring instrument (CMM) precision inspection
Comprehensive performance test of the prototype sample
Verification of mold lifespan and stability
Comprehensive documentation and traceability system
Part Seven: Frequently Asked Questions
H2 title: Common Questions about Plastic Tool Box Molds
Q1: How long does it take to produce a plastic toolbox injection mold?
A1: The production cycle depends on the complexity of the mold and is usually 4 to 8 weeks. Simple molds take about 4 to 5 weeks, while complex molds may take 6 to 8 weeks.
Q2: What is the typical lifespan of the molds?
A2: Our molds are made of high-quality materials and are precisely manufactured. With normal maintenance, their service life can exceed 500,000 injections. The exact lifespan depends on the plastic material, production conditions, and operation maintenance.
Q3: What is the maximum size of the toolbox that can be produced?
A3: We can produce various sizes ranging from small portable toolboxes (20-30 centimeters) to large industrial toolboxes (over 1 meter). The maximum size depends on the capacity of the injection molding machine.
Q4: Does the system support modification and upgrade of molds?
A4: Yes, we offer mold modification and repair services. The modular design makes mold upgrades more convenient and cost-effective.
Q5: What is the minimum order quantity?
A5: The molds are custom-made products and generally have no minimum order quantity limit. However, for injection molding production, we will recommend an economic production batch based on the cost of the molds.
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