Kindergarten Stool Mold
Kindergarten Stool Mold - Yige Precision Molding Technology Solutions
I. Core Technical Features
Kindergarten stool molds are critical equipment in the production of educational furniture for preschool children. Yige Molds possesses the following core technical features in kindergarten stool mold manufacturing:
1. High-Precision Molding Capability
Utilizing five-axis machining centers for precision processing, cavity accuracy is controlled within ±0.02mm, ensuring products are free of burrs and sharp edges, meeting GB28007-2011 Children's Furniture General Technical Conditions requirements.
2. Safe and Environmentally Friendly Material Selection
Mold materials prioritize food-grade 718H pre-hardened steel and S136 stainless steel, ensuring products are non-toxic and odorless, with formaldehyde emission meeting GB/T39600-2021 standard requirements.
3. Precise Thermal Management System
The molds are equipped with zoned temperature control and efficient cooling systems, maintaining cavity temperature differences within ≤±2°C, ensuring molding efficiency and product quality.
II. Key Design and Processing Technologies
1. Scientific Material Compatibility
Based on product requirements, high-quality mold steels such as P20, 718H, and 2738 are selected, with hardness controlled between HRC33-62 to balance wear resistance and machinability.
2. Structural System Optimization
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Multi-point synchronized ejection system
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Optimized exhaust system design
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Conformal cooling system design with water channel spacing controlled at 20-30mm
3. Precision Machining Process
Utilizing advanced processes such as high-speed milling and EDM, high-precision mold manufacturing is achieved. Surface treatment processes ensure cavity roughness reaches Ra≤0.08μm.
III. Application Scenario Customization Solutions
1. Standard Kindergarten Stool Mold
Produces standard rectangular or circular stools with seat heights of 25-29cm, suitable for children aged 3-6 years. Daily production capacity reaches 300-500 pieces.
2. Multi-functional Stool Mold
Integrates features such as anti-slip design, ergonomic seating, and stackable functionality. Single mold cycle produces 2-4 pieces, with daily capacity reaching 800-1200 pieces.
3. Foldable Stool Mold
Utilizes foldable structural design, reducing storage volume to one-third of the expanded state for easy portability and space-saving in kindergarten classrooms.
4. Smart Stool Mold
Integrates IoT technology and biosensing systems to achieve intelligent functions such as height adjustment and posture monitoring.
IV. Yige Service Support
1. Technical Consultation Services
Provides professional technical consultation services, customizing mold solutions based on customer needs.
2. Mold Trial Guarantee Services
Offers trial molding periods to ensure mold performance meets standards and products comply with customer requirements.
3. Rapid Response Mechanism
A 24-hour technical support team to address various production issues.
4. Spare Parts Supply System
Common spare parts delivered within 48 hours to minimize downtime.
V. Production Advantages
1. Efficiency Advantage
Through modular design and advanced processes, the molding cycle is shortened by 25%, with daily production capacity reaching 300-800 pieces.
2. Quality Advantage
Mold lifespan exceeds 800,000 cycles, and product dimensional tolerances are controlled within ±0.1mm.
3. Cost Advantage
Mass production reduces unit costs, and mold maintenance costs are lowered by 40%.
4. Environmental Advantage
Supports the use of recycled materials, and energy-saving injection molding solutions reduce energy consumption while meeting environmental standards.
VI. Market Application Prospects
1. Sustained Growth in Market Size
The kindergarten stool market continues to rise steadily, with China's kindergarten enrollment reaching 48.95 million children in 2023, driving sustained growth in mold demand.
2. Strong Export Demand
Overseas markets show increasing demand for high-quality kindergarten stool molds, with China's PVC flooring exports growing from 6.242 billion in 2022.
3. Rising Technical Barriers
The industry is evolving toward higher technical barriers and customization levels, with composite function mold orders increasing from 18% in 2021 to 34% in 2023.
VII. Reasons to Choose Yige
1. Professional Technical Expertise
Possesses an experienced design team with over ten years of mold manufacturing experience, capable of providing professional solutions to customers.
2. Comprehensive Production System
Established a complete production management system to ensure stable and reliable product quality.
3. High-Quality Service Support
Provides timely and professional pre-sales and after-sales services, addressing customer concerns.
4. Reasonable Pricing System
Through optimized production and supply chain management, offers customers cost-effective products.
With years of technical accumulation and rich industry experience, Yige Molds has established a strong reputation in the kindergarten stool mold manufacturing sector. The company will continue to dedicate itself to technological innovation and service optimization, providing customers with higher-quality products and services.
